Predictive Maintenance
& Energy Optimization with Onformant
Industrial facilities face constant pressure to reduce
downtime, control energy costs, and extend the life of critical equipment.
Unexpected failures of fan motors, compressors, pumps, and other rotating
assets can result in costly production losses, emergency repairs, and safety
risks.
Onformant provides a wireless, data-driven solution that enables industrial
facilities to shift from reactive maintenance to predictive maintenance while
also reducing electrical energy waste through Power Factor (PF) optimization
Unplanned
Equipment Downtime
Industrial
operations depend on continuous uptime. Fan motors, compressors, pumps, and
air-handling systems are often allowed to run until failure, resulting in
emergency maintenance, overtime labor, production interruptions, and
accelerated wear.
Rising
Energy & Utility Costs
Many industrial facilities unknowingly pay Power Factor
penalties, high demand charges, and hidden electrical inefficiencies caused by
inductive motor loads.
Wireless Monitoring of Motors & Compressors
Onformant wireless sensors monitor electrical amperage
behavior of industrial assets, providing insight into abnormal load patterns,
early signs of mechanical or electrical stress, and developing failures before
breakdowns occur.
Typical monitored assets include industrial fan motors, refrigeration and
process compressors, pumps, blowers, ventilation systems, dust collection
systems, and conveyor motors.
Predictive Maintenance Without Complexity
Onformant enables industrial teams to adopt predictive
maintenance without large infrastructure projects. Benefits include rapid
wireless deployment, no disruption to operations, actionable alerts instead of
raw data, and scalable monitoring across single or multiple sites.
Power Factor Optimization & Energy Cost Reduction
Industrial
operations rely heavily on inductive loads such as motors and compressors. Poor
Power Factor can lead to utility penalties, higher apparent power demand, and
increased electrical system stress.
Onformant’s
Power Conditioning solution improves Power Factor,
helping facilities reduce or eliminate PF penalties, lower demand-related
utility charges, and improve overall electrical efficiency. In facilities
subject to PF penalties and demand charges, Power Factor correction alone
can generate 10–18% utility cost savings depending on utility rate structure.
Financial
& Operational ROI
Maintenance Cost Reduction: fewer emergency repairs, reduced
overtime labor, lower replacement part costs, and extended asset life.
Downtime Avoidance: early fault detection prevents unplanned shutdowns and
improves production reliability.
Energy & Utility Savings: reduced PF penalties, lower demand charges, and
improved electrical efficiency.
Ideal Industrial Applications
Onformant delivers the greatest value in environments with
high motor density, continuous operations, high downtime costs, and significant
energy consumption.
Ideal industries include food and beverage manufacturing, cold storage,
plastics and injection molding, metal fabrication, packaging and logistics
facilities, and chemical processing plants.
Why Industrial Facilities Choose Onformant
Wireless, non-invasive deployment; predictive maintenance
without heavy engineering projects; actionable insights; measurable ROI; and
scalable solutions for single or multi-site operations.
Summary
Onformant empowers industrial facilities to predict failures
before they happen, reduce maintenance and downtime costs, improve energy
efficiency and Power Factor, and gain real-time visibility into critical
equipment health.
